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Packaging Industry Predictions: 4 Top Trends To Watch In 2020


It’s that time of year once again!

The packaging industry experts at TFD recently met to discuss their predictions for the industry in 2020. Read on for 4 top trends to watch:

1. Simple packaging solutions for labor challenges

"We just can't find good people."

"We don't know if this week's employees will still be here next week."

"We should have a permanent Now Hiring sign out front."

Sound familiar? Many of the manufacturers and contract packagers we talk to are facing the same labor challenges, top among them a shortage of skilled labor and high turnover among production staff.

As a solution to these challenges, many are investing in packaging automation, as this frees up resources previously dedicated to manual labor and creates predictability and scalability in their production output.

However, you still need a few humans to operate and maintain packaging machines. If you are dealing with an unpredictable labor pool, you want machinery that needs little babysitting and is easy to learn and operate.

Things like color touchscreen HMIs (Human Machine Interfaces) are great for this reason: They provide highly visible, easy to read, realtime feedback on the machine's operations. Another attribute of SIMPLE PACKAGING MACHINERY is an easy, tool-free changeover. This means changing the components of a machine to accommodate different bags requires zero tools and very few steps. The pouch packing machine is great in this regard: CHANGEOVER OFTEN TAKES LESS THAN 5 MINUTES and can be completed by entry-level personnel.

2. Flexible packaging (still) winning

According to PMMI's 2019 FLEXIBLE PACKAGING MARKET ASSESSMENT, "flexible packaging accounts for 19 percent of the overall packaging market and is expected to grow at a rate of 3.9 percent CAGR by 2023." Flexibles are the second largest packaging segment, beaten only by corrugated paper.

So why all the love for flexible packaging? Convenience, cost, and sustainability.

The convenience of portable, on-the-go packages is appealing to a busy consumer base. Additionally, parents with small children love flexibles for their safety and practicality. When it comes to cost-cutting, flexibles win again, especially in the growing world of e-commerce. Lightweight and protective during shipping, flexible packages are a perfect fit for the perils of long-distance travel. Sustainability is also a huge driver for the growing flexible packaging market: New developments in sustainable materials, right-sizing packaging to its contents, and a LOWER TOTAL CARBON FOOTPRINT make flexibles a top choice for sustainability.

3. Lead time is a lead issue

Anyone who works with or for packaging equipment manufacturers knows that lead times are getting longer. Why? Custom design, OEMs that have exceeded their production capacity, and international trade challenges, just to name a few. There is no way around it: Growing lead times for packaging machines are one of the top challenges everyone in the industry faces, both OEMs and end-users alike.

Long lead times can potentially mean lost revenue and missed deadlines for the end-user, which no one wants. Smart packaging equipment manufacturers are addressing this reality head-on by maintaining an in-stock inventory of high demand, standard models of their equipment. These stock machines can potentially cut delivery times from months to weeks.

4. Private label and store brands dominate

According to Nielsen's Total Consumer Report, sales of private label products surpassed $143 billion in sales over the past year. Why? Today's consumers are willing to splurge on store brands more than they would for name brands. FOOD NAVIGATOR agrees: "40% of consumers in 2019 (vs. 34% in 2014) are willing to pay the same if not more for [a store brand] than the name brand equivalent."

Store brands are now seeing increased premiumization, leaving their generic stigma behind. No longer considered cheap or inferior, private label products now embrace current trends and are focused on quality, both in product and packaging.

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